Classic Motorcycle Build

Norton Commando Build

A lot of the Commando allure is it's performance. Everything about the bike was built for the sole purpose of going fast.

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And no-one can deny it's a fine looking machine.

Unlike most 70's bikes, very few Commandos saw major customization. Other than performance upgrades, most have been left original. How many Norton choppers have you ever seen?

Another part of it's appeal is the company's historic racing history.

During the 1930's alone, Norton accrued dozens of Isle Of Man TT wins. And many more successes followed.

Norton Motorcycle Isle Of Man TT

In the late 1960's and early 1970's, a Norton race bike wasn't that far removed from a road bike. Many will argue that Commandos were responsible for the term "Super Bike".

Norton Commando proddy racer

Restoring a Norton Commando has a nice advantage over other classic motorcycles. Not only are parts still available, they are available as factory pieces, due in large part to the existence of Andover Norton.

And there's plenty of sensible upgrades as well.

Commando owners in general don't seem to be obsessed with originality as are most other marque's. Examples with sensible modifications often sell as much as 100% original machines.

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1974 Commando Project

After sitting non-running and partially disassembled for 20 years, this 1974 Roadster is getting a complete overhaul front to back.

1974 Norton Commando restoration

I have learned from experience that restoring a Norton Commando properly isn't cheap. But, if you can do most of the work yourself, you can (hopefully) stay even with the completed bike's value.

Engine Teardown and Inspection

Although this was a low mileage bike (most of them are), it's still half-a-century old and sat unused for a long time. So, engine teardown and inspection was in order.

Norton 850 cylinder head removal

Cylinder Head Removal

engine teardown Commando 850

Timing Cover Removal and Installation

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Clutch Removal

Norton primary chain removal

Primary Chain Removal

motorcycle engine removal

Engine Removal

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Pinion Gear Removal

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Remove Commando Gearbox

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Front End

Both fork tubes were badly pitted, and the only solution was to remove and replace.

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Front Fork Disassembly

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Front Forks Overhaul/Replace Seals

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Brake Caliper Overhaul

Fifty-year-old brake calipers that sit unused do not come apart without a struggle! Since this bike had sat for so long, there was concern about the caliper pistons being stuck and corroded.

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Before and After Caliper Overhaul

polished aluminum brake caliper

Brake Caliper Overhaul

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motorcycle repair tools

What Are Whitworth Tools?

classic British motorcycle restoration

How To Polish Aluminum Engine Parts

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Norton Commando Articles:

Cylinder Head Removal
Clutch Removal
Primary Chain Removal
Timing Cover Removal and Installation
Pinion Gear Removal
Engine Removal
Crankshaft Journal Polishing
Gearbox Removal
Brake Caliper Overhaul
Remove Fork Tubes
Front Fork Disassembly
How To Polish Motorcycle Forks
Front Fork Assembly
Norton Commando Upgrades
British motorcycle history

Read: Norton Commando History