Classic Motorcycle Build

DIY Harley Engine Stand

Article by Mark Trotta

If you're doing a complete engine overhaul, an engine stand will make things a lot easier. If you can weld, instead of buying one, consider making one.

Harley engine stand plans

I built this stand for a Harley 45 Flathead, but it will also accept Harley Big-Twins 1936 to 1999 (Knucklehead, Panhead, Shovelhead, and aftermarket engines).

Sportster engines are different and won't fit.

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The engine stand was made from old scrap metal I had around the garage.

motorcycle engine stand welding project

The angle iron is actually from an old bed frame.

motorcycle engine stand for Harley Big Twins and Flatheads

A 3/16" thick metal plate provides sufficient strength for the sides.

homemade Harley engine stand

Harley Engine Stand Plans

This project began after I sketched out a few different designs on paper. Drawing it out gives you a good visual of what the finished stand should look like.

motorcycle welding projects

For the engine stand feet, a length of angle iron was cut with a Milwaukee Portaband. The sides were made from a piece of 3/16" x 5" metal.

Harley engine stand welding project

Measure twice, cut once!

Fitting The Metal Together

After cutting the parts to exact size, a T-square was used to square up the pieces.

DIY motorcycle engine stand for Harley Big Twins and Flatheads

A 90-degree magnet held the metal in place while tack-welding.

Tack-Weld Pieces Together

Clamping and making a good ground with a brass ground clamp.

motorcycle engine stand project

After the bolt holes were drilled, the stand was checked for fit.

DIY Harley engine stand

The stand was sprayed with a few coats of primer and top coat.

motorcycle engine stand welding project

No not Harley Orange, it's Allis Chalmers Orange!

Harley Big Twin motorcycle engine stand

Chevy Orange engine paint would also work.

DIY motorcycle engine stand plans

There's an 'unintended' benefit of using angle iron with pre-drilled holes. If the need arose, the engine stand can be solid-mounted to a work bench with two or more holes, or loosely mounted with just the one hole, which would allow the stand to be rotated around.

Equipment Used For This Project:

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