Motorcycle Repair Tools And Equipment
Besides basic hand tools, tools and equipment needed for motorcycle repair include a chain breaker, axle nut sockets, hex keys, and a torque wrench or two.
For article on Motorcycle Engine Tools click here.
For article on Measurement Tools For Engine Builders click here.
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Here's some tools that I've found helpful for both classic and modern motorcycle repair:
Chain Breaker
If you need to remove and replace your motorcycle chain, here's a good quality chain breaker kit.
Motion Pro Chain Breaker and Riveting Tool Kit is a convenient, full-service kit designed to break and re-rivet chains from #35 to #630 in size.
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Torque Wrench (Foot-Pounds)
For those who haven't used a 'click-style' torque wrench before, you set the desired value on the handle scale, then begin tightening the fastener. When the preset torque value is reached, the wrench will emit a "click" that will be heard and felt.
A 1/2" drive torque wrench will generally cover your needs up to 150 foot/pounds. It is recommended to torque bolts in increments; example, first pass 20 ft/lbs, then 40 ft/lbs, then 60 ft/lbs, etc. until desired torque value is reached.
Author's Note: I don't like beam-style torque wrenches. I find that most are inaccurate, and all of them are hard to read while you're using it.
Torque Wrench (Inch-Pounds)
On the lighter end of the scale are 1/4" drive torque wrenches. These are a must-have for smaller bolts, particularly on an engine.
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Folding Hex Keys
Designed specifically for making common adjustments on Harley motorcycles, the Bondhus Hawg Buddy features two star sizes (T27 and T40), one Phillips (#2), and four Allen sizes (5/32, 3/16, 1/4 and 5/16).
This handy set of folding keys is virtually identical to the H-D version, but costs a lot less. Fits easily in a front fork tool bag.
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Tap And Die Set
If you're working an old bike that's been neglected, I would rate a tap and die set as a necessity.
Aside from cleaning up dirty and rusty bolts, dies can also cut new threads.
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Tire Irons/Bead Breakers
A set of motorcycle tire spoons are essential when removing and installing tires.
For enthusiasts who like to handle all their own maintenance, a wheel balancer stand will earn it's keep after the first use.
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Cannon Plug Pliers
Cannon plug pliers come in handy when removing or installing round things without damaging or scratching them.
Above: Checking the fit of a brass fuel valve on gas tank.
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Axle Nut Sockets and Wrenches
For removing front and rear wheels.
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DIY Tools
Here's a head bearing installation tool that was made with a length of threaded rod, two pieces of 3/16" steel, and a few nuts and washers.
Read: DIY Motorcycle Tools
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Drill Press
A drill press will surprise you with how many things it's capable of doing. Add a few attachments, and it's even more useful.
Read: 7 Drill Press Uses For Motorcycle Repair
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What is a JIS Screwdriver?
Does your Phillips screwdriver feel like it doesn't quite fit?
That's because it's probably not a Phillips screw, it's JIS.
JIS stands for "Japanese industrial standard", and JIS screwdrivers are designed to be used on Japanese products and vehicles.
Read: What Is A JIS Screwdriver?
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Motorcycle Lift Stand
If you're planning on building/buying a motorcycle work stand, consider where you will store it - they take up quite a bit of floor space.
Hydraulic/Electric lifts have a big advantage, you can park your motorcycle on it when it's not in use.
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Specialty Tools
Every brand of motorcycle will require a unique specialty tool or two.
The tool in the above picture is for installing piston lock-rings in early Harley 45 flatheads. It lightly stretches the lock ring just enough to fit into the groove. The factory part number for this tool is 12052-32, and it's primary use is for 1932-1956 Harley-Davidson 45 models, but works for some other models as well.
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Ironhead Sportster Tools
Read: Ironhead Specialty Tools
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Whitworth Tools
British motorcycles that have Whitworth fasteners include Ariel, BSA, Matchless, Norton, Triumph, and Vincent.
Read: What Are Whitworth Tools?
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Related Article: Best Hand Tools
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